RNA and LNP Production

In vitro transcribed (IVT) RNA is rapidly being adopted as a powerful tool in both research and clinical settings. Incorporating a suite of proprietary technologies, VectorBuilder’s end-to-end platform delivers high-performance RNA and lipid nanoparticles (LNPs) with enhanced delivery and translation, supporting every stage of research, discovery, and development from IVT vector design to full validation.

Highlights

Comprehensive Platform

Choose from a variety of RNA modalities, including mRNA, saRNA, circRNA, and siRNA, with LNP encapsulation tailored to your research needs.

Innovative Technologies

Proprietary technologies covering IVT backbones, RNA synthesis, purification, and LNP formulation to deliver optimal performance.

Highly Customizable

Wide range of RNA modification options, production scales, and quality control measures for complete experimental flexibility with expert guidance.

End-to-End Solutions

Seamless workflow covering every stage from design and production to full validation, with GMP manufacturing ready for clinical applications.

Partner with VectorBuilder and take your RNA research further
with cutting-edge RNA and LNP solutions.

Talk to our expert today!

Workflow for IVT RNA and LNP production

IVT-Vector-Design_Cloning
IVT-RNA-Production
LNP-Encapsulation
Quality-Control
Functional-Validation
IVT Vector
Design & Cloning
IVT RNA Production
LNP Encapsulation
Quality Control (QC)
Functional Validation
As fast as 4 weeks

  • Talk to our experts for support in the design and optimization of your IVT RNA vectors
  • Proprietary sequence optimization and UTRs for optimal gene expression
  • Robust cloning, including transcription of 120 nt (and longer) polyA tail
  • Good Vector Practice (GVP) applied at early design stages to ensure optimal quality and performance of your IVT RNAs
  • Synthesis of up to 12,000 nt mRNA and saRNA, and 5,000 nt circRNA from ug to g scales; other small RNAs also available
  • High capping efficiency (up to 99%) by co-transcriptional or enzymatic methods
  • Various modified nucleotide options: m1Ψ, m5C, 5moU, m6A, etc.
  • Proprietary purification process to efficiently remove impurities
  • Cell-free and animal-free production available
  • Wide variety of standard formulations (e.g. SM102, ALC-0315, MC3) available
  • Encapsulation of various types of RNA/DNA molecules, including mRNA, saRNA, siRNA, Cas9 mRNA/sgRNA mix, circRNA, pDNA, etc.
  • High encapsulation efficiency (up to 100%)
  • Low (<0.1) polydispersity index (PDI)
  • Antibody-conjugated LNPs and custom formulations available for therapeutic development
  • A full spectrum of QC assays for both IVT RNA and LNP-encapsulated RNA and plasmids
  • Optional QC assays fully customizable for individual projects
  • Expert guidance to ensure QC assays are well-matched to your project
  • Qualification of sequence optimization of various vector components (UTR, coding sequence, polyA, Kozak, etc.) in vitro and in vivo
  • Assessment of drug efficacy and safety using animal models including rodents and non-human primates (NHPs)
  • Development and validation of therapeutic IVT RNA for various applications, such as antigen presentation, antibody expression, CAR expression, and CRISPR

Explore our collection of high-quality, research-ready premade IVT RNA and LNP-RNA.

Technical Information

IVT RNA Overview

IVT RNA has become a powerful platform in genetic medicine, offering safe, flexible, and efficient gene delivery without the risk of genomic integration. Each RNA modality offered at VectorBuilder brings unique advantages: IVT mRNA enables rapid and transient gene expression for personalized use across therapeutic applications including vaccines, protein replacement, CAR-T, and CRISPR; self-amplifying RNA (saRNA) extends expression duration and potency through built-in replication mechanisms, making it a promising platform for next-generation vaccines; and circular RNA (circRNA), with its covalently closed structure, avoids degradation and supports sustained expression for long-term therapeutic effects. Each modality is further detailed below.

IVT mRNA

The following diagram depicts the fundamental components of mRNA, with each component playing critical roles in regulating gene expression. There are a variety of methods for assembling these components in vitro and VectorBuilder can help assess the best method for achieving optimal expression, yields, and purity for your project. You can also read the Vector Academy article The Basics of mRNA Therapeutics for a more detailed overview of IVT mRNA.

Mechanism_of_circRNA_self-splicing_and_generation_in_vitro

5' Cap (Cap1)

  • Translation initiation
  • Self/non-self recognition

Coding sequence

  • Translation efficiency

Poly(A) tail

  • Stability
  • Translation efficiency
  • mRNA export from nucleus

5'/3' Untranslated Region (UTR)

  • mRNA localization, translation, and stability

Figure 1. The structure and function of mRNA components.

IVT saRNA

saRNA is able to replicate itself in the host cell, with this self-amplification capability reliant on the replicase enzyme encoded in its first open reading frame. As illustrated in Figure 2 below, the nonstructural protein (nsP) genes, with sequence derived from Alphavirus, are translated from the saRNA to form a polyprotein replication complex (replicase), which is responsible for RNA replication. Among them, nsP1 functions as the capping enzyme with methyltransferase and guanylyltransferase activities, while nsP2 possesses RNA helicase and triphosphatase activities. Finally, nsP3 mediates protein-protein interactions and nsP4 serves as an RNA-dependent RNA polymerase. The replicase complex synthesizes a full-length negative-sense RNA, acting as a template for downstream RNA replication. Additionally, conserved sequence elements (CSEs) and a subgenomic promoter (SGP) are utilized as 5′ and 3′ UTRs for the transgene, enabling replicase-mediated amplification and transcription of the transgene. Due to the added size of the replicase gene, saRNA is often more difficult to produce in vitro than traditional mRNA. Therefore, it is critical to establish a robust production pipeline to ensure production of consistent high-quality saRNA. 

mRNA UTR optimization validation

Figure 2. Mechanism of saRNA replication.

IVT circRNA

VectorBuilder has developed an optimized production platform for the generation of high-yield and high-purity circRNA based on the Group I permuted intron-exon (PIE) self-splicing technology (Figure 3). The generation of circRNA by this mechanism results in minimal impurities and scar sequence. Of note, the translation of circRNA is IRES-dependent. The IRES recruits the ribosome to initiate translation internally on a transcript independent of its 5' end.

mRNA UTR optimization validation

Figure 3. Mechanism of circRNA self-splicing and generation in vitro. 

IVT RNA Purification

Through extensive R&D, VectorBuilder has developed proprietary purification technologies to ensure the market-leading purity of our IVT RNAs:

Primary Pure Fast HiPure HiPure GMP HiPure
Schematic

For clinical applications, please check our GMP manufacturing page.

Applicable for mRNA mRNA & saRNA mRNA & saRNA
Mechanism Negatively charged RNA molecules (both polyadenylated and unpolyadenylated) are purified with positively-charged carboxyl magnetic beads. RNA molecules are purified with spin columns containing oligo(dT)-coated magnetic beads that specifically bind polyadenylated RNA. RNA molecules are purified with oligo(dT) affinity chromatography that specifically binds polyadenylated RNA.
Recommended use Early-stage research and development Delicate in vitro and in vivo experiments Preclinical studies and scale-up processes
Scale 0.1 - 250 mg 0.1 - 2 mg 1 mg - 1 g
Quality Control

VectorBuilder offers a full spectrum of QC assays for IVT RNA, as well as LNP-encapsulated RNA and plasmids. Default QC items (marked with √) are always performed while optional QC items are performed depending on individual project needs.

IVT RNA QC
Attribute QC Assay Research-Grade GMP-Like GMP-Grade
Identity mRNA sequence Sanger sequencing Check our GMP manufacturing page.
mRNA length Denaturing agarose gel electrophoresis
Capillary gel electrophoresis (CGE) Optional
General/physical property mRNA concentration UV spectrophotometry
RiboGreen assay Optional
Appearance Visual inspection Optional
Potency Gene expression In vitro translation followed by Western blot Optional Optional
Cell transfection Optional Optional
Safety Sterility Bioburden test Optional
Mycoplasma Culture method Optional
qPCR Optional Optional
Endotoxin Kinetic chromogenic assay (KCA) Optional
Purity mRNA integrity Denaturing agarose gel electrophoresis
Capillary gel electrophoresis (CGE) Optional
A260/280 UV spectrophotometry
Capping efficiency LC-MS Optional
PolyA analysis LC-MS Optional
Residual dsRNA Dot blot assay Optional
Residual plasmid DNA qPCR Optional
Residual protein NanoOrange assay Optional
Residual solvents Gas chromatography Optional Optional
Circularization efficiency (for circRNA) Denaturing agarose gel electrophoresis Optional
Capillary gel electrophoresis (CGE) Optional
LNP-Encapsulated RNA and Plasmids QC
Attribute QC Assay Research-Grade GMP-Like GMP-grade
Appearance Visual inspection Check our GMP manufacturing page.
Concentration RiboGreen assay
Encapsulation efficiency RiboGreen assay
Particle size Dynamic light scattering (Zetasizer)
Polydispersity index (PDI) Dynamic light scattering (Zetasizer)
Surface charge (Zeta potential) Dynamic light scattering (Zetasizer)
Encapsulated RNA integrity Capillary gel electrophoresis (CGE) Optional
Endotoxin Kinetic chromogenic assay (KCA) Optional
pH pH paper Optional
Sterility Bioburden test Optional

Experimental Validation

IVT Vector Design & Cloning
IVT RNA Production
LNP Encapsulation
Functional Validation

Resources

FAQ
How do mRNA, circRNA, and saRNA compare to each other?
mRNA circRNA saRNA
Structure Linear; usually contains 5’ cap, 5’ UTR, ORF for GOI, 3’ UTR, and poly(A) tail Circular; usually contains IRES and ORF for GOI Linear; usually contains 5’ UTR, ORFs for replicase genes and GOI, 3’ UTR, and poly(A) tail
Cap Requires 5’ Cap for stability and ribosome recruitment No Cap; relies on IRES for ribosome recruitment Requires 5’ Cap for stability and ribosome recruitment
RNA length (nt) 100 ~ 12,000 1000 ~ 5000 7000 ~ 12,000
Stability Low High Low
Can modified nucleotides be added in production? Yes No Yes
Expression level Low Medium High
Expression duration Short Medium Long
Immunogenicity Low Medium High
What are the differences between mRNA caps and capping methods?

Cap 0 refers to N7-methylguanosine (m7G) that is added to the 5’ end of eukaryotic mRNAs via a 5’ to 5’ triphosphate linkage. This modification is added via a series of enzymatic reactions that occur co-transcriptionally and functions to regulate nuclear export, transcript stability, and promotes translation of the mRNA through recognition by eukaryotic translation initiation factor (eIF4E). Cap 1 refers to the addition of a methyl group to the 2’O on the first nucleotide (m7GpppNm) of the transcribed mRNA sequence in addition to the m7G cap. In mammalian cells, cap 1 structure is an important marker for mRNA to be recognized as self and not targeted by innate immunity. Adding cap 1 structure to synthesized mRNA has been demonstrated to enhance mRNA expression in vivo and reduce its immunogenicity.

Capping for in vitro transcribed RNA can occur either co-transcriptionally with cap analogs or post-transcriptionally via enzymatic reactions. We offer both capping methods, and the efficiency of them has been well validated using LC-MS. Depending on the client-preferred capping method, we will choose a compatible backbone for cloning the IVT mRNA vector from the beginning.

Why should I consider incorporating modified nucleotides in mRNA and which ones can be included?

Cells contain cytosolic and endosomal RNA receptors that activate the immune response upon recognition of foreign RNA. Modified nucleotides are commonly found in endogenous cellular RNA. Incorporating certain modified nucleotides in IVT mRNA reduces its immunogenicity, alters secondary structure, and increases translation efficiency and half-life in a sequence-dependent manner. We provide a wide range of modified nucleotides, including the commonly used N1-Methylpseudouridine (m1Ψ) and 5-Methylcytosine (m5C). N1-Methylpsuedouridine and 5-Methylcytosine are naturally occurring nucleotides that were first identified in tRNAs, however, their use in coding mRNAs has only recently been appreciated. These methylated derivatives of uridine and cytosine can replace their canonical nucleotides in mRNA IVT and translation without altering traditional Watson-Crick base pairing. A major advantage to their use in mRNA therapeutics is their ability to alter recognition by RNA immune receptors thus mitigating unwanted immune effects and enhancing transcript stability and translation.

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